Food Manufacturer Recycling Case Study

Food Manufacturer Case Study

A Fortune 100 food manufacturer approached Quincy Recycle for solutions to their waste stream problems. The company has asked to remain anonymous and we are respecting their request.

Customer Challenge

Handling waste streams should not be a thorn in the side for food manufacturing companies.  Rather, they should be focused on growing their business and providing shareholder value.  So when we learn about a food manufacturing company struggling with their recycling program, we are eager to help!

A major international Food Manufacturer had a recycling program, but it was proving to be very cumbersome.  They were using three different providers for three different kinds of material, each with their own trailer spotted.  One of their challenges was limited dock space.  Another challenge was managing the different relationships with the three different waste stream solution providers.  Communication and coordination always seemed to take more time and effort than it should.  They were ready to do something different.

This company wasn’t only dealing with logistics issues. They were also landfilling material and were ready to do something different. QRP’s fresh approach to their recycling program turned out to be the answer.

Quincy Recycle Solution

Quincy Recycle immediately freed up dock space by eliminating the need for two spotted trailers.  Because we specialize in handling mixed commodity trailer loads, we were able to take all their material on one trailer.

We also worked with our customer to understand what they wanted in terms of logistics.  It was important to them to have a spare trailer on site so if one quickly became full due to increased production, they could easily swap the trailer out and keep going.

A consistent schedule was also important to our customer.  They are serviced on the same days at the same times.  This way, they know exactly what to expect and can plan accordingly.  But as anyone in business knows, things can always change quickly!  That is no problem for us either, as we work with their team when special needs and requests arise.  The best part is that they only have to make one phone call!  We even provide weekend service if they need it.  We have a network of local and over the road freight carriers that are always ready to pick up the next load.

For us, the icing on the cake is that we were also able to divert their ingredient bags and fiber drums out of the landfill.  We not only made an environmental impact on their waste stream, but we also made their waste stream process more efficient.

In Summary:

  • Maximized dock space by spotting one mixed commodity trailer for all of their material
  • Streamlined their recycling program and offered one point of contact for all their recycling streams
  • Worked with our customer’s production team to come up with a schedule that works for them
  • Diverted their material out of the landfill

Contact us about your food byproducts problems – let’s work on them together!

Gaylord Boxes

What’s in a name? Boxes used in manufacturing sure do have a lot of them. You may hear them referred to as “pallet containers”, “bulk boxes”, “pallet boxes”, “skid boxes”, or “bulk bins”. One of the most common and strangest names for a box used in manufacturing is “Gaylord box”. An industry staple in the world of manufacturing, you may use this name everyday without knowing where it actually comes from.

The first Gaylord boxes were produced nearly 60 years ago, by The Gaylord Container Company which was originally based in St Louis; hence the name. Originally just one specific type of packing box, the term has evolved over time to encompass many different sizes of box products. There have been some buyouts and headquarter changes, but the company that founded the Gaylord box still exists today.

Gaylord boxes are a vital component to any manufacturing operation. So how would you feel if we told you that you were paying too much for yours? Or that you were costing your company a lot of money by throwing them out?

Well, you probably are.

These boxes can hold hundreds, even thousands of pounds of product. Corrugated cardboard is the star of the show, and makes them physically capable of withstanding intense weights and pressures. Corrugated cardboard is a fancy way of saying reinforced and strong paper products made to resist tears and take a few transit punches along the way.  Suffice it to say these boxes are basically indestructible. So why would anyone only use a box once?

In our one and done society, still usable and functional items are often put to pasture well before their true expiration date, and these boxes are no exception. Sure, you could keep paying $20-$30 for a new box every time you are ready to ship. But we recommend seeing the light at the end of the savings tunnel and paying a fraction of new box cost for a perfectly re-usable used box instead. If you have empties up for grabs we will happily take those as well, saving you invaluable waste removal costs and creating a revenue stream where you once had only costs.

Contact us with questions or to check availability, and let’s see how much we can start saving you today!

Quincy’s Safety Milestones

At our core, we strive to create a work environment with a foundation that is built on mutual respect. No one is more important than the other, and we only achieve optimal performance when we work together.   We also recognize that our team members have people counting on them coming home at the end of a long day. 

That’s why, out of our many Core Values, the most important one is Alive & Well. This job can be a dangerous one. It can mean observing or operating in a plant you just walked into for the first time.  It can mean operating a baler or driving a forklift in the plant you come into everyday while remembering there is a fine line between familiar confidence and foolhardy risk. 

To err is human, to emphasize safety is Quincy Recycle. We start every manager meeting with acknowledgement of safety examples or changes made to improve safety.  We ask our associates to hold each other accountable to our published safety standards on a daily basis. Responsibility for self and others is at the forefront, as well as a focus on learning from past mistakes and near misses. Safety results are always more important than production results, and we would argue that safe manufacturing and processing practices actually herald efficiency. We conduct monthly company wide safety meetings, where we share and train on topics that are critically important to keeping our team members and our facilities safe and we learn from mistakes and near misses.   

But physical safety is more than just showing up to work and staying safe and whole. We also provide free annual physicals and discounted health insurance premiums to our associates who participate in our wellness program. We believe that if you feel good, and you have the tools to be proactive and preemptive with your own personal health, you’ll not only be healthier overall, but you’ll be a more attentive and active employee. Taking care of people is the right thing to do, and it’s just good business. Investing in our people and respecting the roles they play and jobs they do enables us to also empower them to thrive.  

We do all of this because our bottom line is dependent on our people. Our colleagues are an extension of our families. Our jobs entwine together in a web of success, each strand just as important as the next; we need every employee healthy and energized, in order to be the company we want to be.  

Your Waste Audit

The first step to fixing a problem is admitting that you have one. Sorry to hit you with philosophy right out of the starting gate, but we figured time is money, and you’re probably losing some as you read this. How do we know? We know because you’re a manufacturing company and studies show that on average, more than 70% of what you throw out isn’t actually trash at all. 

So what does that mean? It means you’re paying too much for waste removal and replacement products, some of which you could reuse. It means you’re missing out on great free PR; sustainability is on everyone’s minds these days. But most importantly, it means we can help you save more (materials, money, time)  while you waste less. 

We are a national recycling company that specializes in helping manufacturers like you recognize opportunities to improve and start performing at optimum utilization of your resources and inputs (raw materials, packaging, capital, and human resources). We believe profits and sustainability aren’t mutually exclusive. That’s why we do what we do. 

Once our team is able to observe your current sources of waste generation and means of collection and disposal we will develop a plan of action tailored to your various waste byproducts. We will determine what can be reused and give you options when it comes to what can be recycled. Options that will absolutely save overall waste stream costs and quite possibly create revenue streams.  Innovation is the name of our game, both internally and in our waste audit plans. If we can find ways for your process to operate more efficiently and generate less waste, we will help you implement those solutions. What an easy way to engage your team in sustainability goals that improve the thumbprint your facility leaves on our planet and boosts your bottom line.

We don’t stop there, though. Account management teams will continually analyze your waste stream, helping you offset production and waste removal costs even when your process and products change. This is an ongoing process, and we believe there is always room for improvement.  It is a collaborative and team effort.

To us, sustainability is achievable and made possible with Quincy Recycle’s involvement. It requires implementing realistic waste reduction goals that help your overall operational efficiency and showcase your ownership and responsibility in waste stream management. 

Let us help you start to take those small steps today. We’re game if you are.